Business Unit
ElettroSolution is a leading provider of industrial automation systems, constantly investing in state-of-the-art innovations. What distinguishes ElettroSolution is its comprehensive approach to automation, seamlessly integrating electrical, mechanical, and software design to meet a wide range of customer needs.
Robotic and servo capping machine
TECHNICAL FEATURES
Advanced Robotic Technology: equipped with 2 internally designed 5 DOF Delta Robots to ensure precise and rapid movements.
High Precision and Speed: servomotors allow for millimetric control, ensuring accurate and error-free capping.
Complete Automation: automatic management of all processes, minimizing human intervention and optimizing production times.
Flexibility and Adaptability: capable of handling different product formats and types thanks to 5 DOF technology and servomotors.
Energy Efficiency: servomotors allow for more efficient energy use, reducing consumption during operation.
Reliability and Durability: high-quality components and internal design to guarantee long operational life without failures.
Ease of Maintenance: modular system that simplifies maintenance and upgrade operations.
Easy Integration: seamless integration with other production systems for optimal workflow.
Quick Format Change: thanks to the innovative design, the format change occurs in just 10 minutes, reducing machine downtime and increasing efficiency.
Robotic and servo cartoning machine
TECHNICAL FEATURES
Delta Loading Robot Godet: innovative system for fast and precise product loading, ensuring high handling capacity and optimal operational efficiency.
Flat Carton Case Storage with De-stacker: advanced technology for automatic case management, featuring a de-stacker to ensure a steady and organized flow of materials.
Storage of Protective Inserts in Corrugated Cardboard: automated solution for loading and managing protective inserts, using high-quality materials to safeguard products during the process.
Delta Loading Robot in Assembly Conveyor Line: loading robot integrated into an assembly conveyor line, ensuring a smooth, uninterrupted process, optimizing loading operations, and reducing cycle time.
Conveyor for Product Insertion and Case Sealing: advanced system integrating product transport and automatic sealing of cases, minimizing errors and increasing productivity.
Delta Unloading Robot for Finished Products: high-performance unloading robot that precisely handles the transfer of finished products, ensuring a continuous workflow without interruptions.
Palletizer with articulated or anthropomorphic robots
TECHNICAL FEATURES
Variable Entry Conveyors: two entry conveyors for transporting cartons and boxes, with adjustable speed controlled via the operator panel, equipped with adjustable side guides, arrival terminals, and photocells to detect the presence of the carton.
Pallet Storage: two pallet storage units with centering brackets for precise pallet management, featuring an acoustic and visual system to signal the absence of pallets.
Dual Powered Roller Conveyor: a double powered roller conveyor system for transferring full pallets to the exit conveyor, ready for the wrapping machine.
4-Axis Anthropomorphic Robot: a highly versatile robot for picking and placing pallets from storage to rollers, as well as handling cartons/boxes arranged according to programmable patterns from the control panel.
Center of Gravity Control: advanced technology for controlling the center of gravity during stacking to ensure maximum pallet stability.
Advanced Safety Features: comprehensive safety barriers and protective devices around accessible areas, ensuring a safe working environment.
Custom Solutions: every part of the system is fully customizable, from kinematics to gripping mechanisms, to meet specific customer requirements.
State-of-the-Art Technology: fully integrated motion control and PLC logic for smooth, precise process management.
Robotic vertical cartoning machine
TECHNICAL FEATURES
Advanced Carton Storage and Management System: efficient management of flat cartons, with an automatic de-stacker for rapid supply.
High-Performance Delta Robots (5 DOF): three delta robots for precise and fast carton loading, quick product insertion, and finished product unloading, optimizing time and efficiency.
Conveyor System with Electrically Adjustable Pushers: dynamic carton transport with adjustable pushers for format change, fully managed by software.
Automatic Bottom Flap Sealing: precise and secure mechanism for sealing the bottom flap of the carton, ensuring perfect packaging.
Carton Rotation with Gantry H-bot: advanced carton rotation system with Gantry H-bot technology, ensuring precise and optimized product handling.
Storage for Protective Inserts in Corrugated Cardboard: dedicated storage for managing protective inserts in corrugated cardboard, ensuring optimal protection during transport.
De-stacker and Servo Inserter: automated de-stacking system and servo-assisted insertion, increasing speed and reducing errors.
Top Flap Sealing: precise system for sealing the top flap of the carton, ensuring secure sealing.
Laser Marker: advanced laser marking technology for fast and precise product coding, ensuring integrity during production.
2 Labeling Machines: two high-precision labeling machines for rapid and accurate label application, ensuring perfect traceability and compliance.
Wrap-around cartoning machine
TECHNICAL FEATURES
Dual 5 DOF Delta Robots: two high-performance delta robots with 5 DOF, providing unparalleled speed and precision for handling, positioning, and assembly tasks.
Intelligent Cart Management with iTRAK: an advanced cart management system utilizing iTRAK technology for precise and flexible control of transport carts, ensuring seamless integration and optimized workflow across the production line.
Dynamic Pre-Packaging Buffer: a flexible and efficient buffer system that adapts to varying production speeds, ensuring smooth material flow and preventing bottlenecks.
Hot-Melt Dispensing Guns: precision-engineered guns designed for fast and accurate hot-melt adhesive application, ensuring a strong and reliable seal every time.
Flap Closing System: an innovative flap closing mechanism that guarantees consistent and secure sealing, even for irregular package shapes.
Lid Forming: advanced lid forming technology for perfectly shaped lids, ensuring flawless presentation and secure closure.
Robotic and servo bottle capping machine
TECHNICAL FEATURES
Advanced Robotic Automation: the system is equipped with 2 delta robots with 3 DOF, ideal for fast and precise movements, and 2 SCARA robots with 2 DOF for capping operations and bottle management. This combination ensures superior efficiency and millimetric precision in every step of the process.
Servomotorized Grippers for Capping: capping is handled by servomotorized grippers that operate independently, ensuring a perfect seal of each bottle while controlling the torque to avoid damage or errors.
Maximum Flexibility: the system can handle a wide range of bottle formats and sizes, ensuring uninterrupted production.
Quick Format Change: format changes occur in just 5 minutes, mainly through software, allowing for rapid adaptation to different production needs.
Filled Bottle Management: an advanced splash control system ensures a clean and efficient process.
Capping with Torque Control: absolute precision in capping, with torque control to ensure the perfect closure of every bottle.
100% Quality Control: the system allows for complete inspections, such as checking the fill level and dimensional verification, ensuring consistent product quality.
Dispenser/Pump Insertion: innovative technology for the assembly of dispensers with plastic tubes, using interpolation at the end without the need for mechanical guides, providing superior precision.
Optimized Orientation: the capping process is managed to automatically align all dispensers in the same direction, reducing errors and improving efficiency.
Production Speed: 70 bottles per minute, with the ability to increase capacity simply by adding more robots, providing unparalleled scalability.
Ceramikol
TECHNICAL FEATURES
70 pieces per minute: high-speed production to maximize efficiency
Format change in less than 15 minutes: quick adaptation to meet different production needs
Over 98% defect-free pieces: exceptional quality control for reliable results
100% in-line quality control: continuous and precise monitoring for error-free production
Filled Bottle Management: an advanced splash control system ensures a clean and efficient process.
Capping with Torque Control: absolute precision in capping, with torque control to ensure the perfect closure of every bottle.
100% Quality Control: the system allows for complete inspections, such as checking the fill level and dimensional verification, ensuring consistent product quality.
ATEX-compliant dosing stations: maximum safety with equipment that meets industry standards
Fusers with adjustable temperature curves: customizable heat control for perfect melting
Tracking-based dosing with anti-drip immersion nozzle technology: precise and clean dosing with no waste
Smart and modular palletizing system
TECHNICAL FEATURES
Customizable modular solution: designed to perfectly adapt to production needs, with the flexibility to expand or reduce units.
Compact palletizing: space-saving system optimized for maximum operational efficiency.
Motorized elevators and conveyors: dynamic systems ensuring smooth and precise box transportation, with integrated dimensional measurement for accurate control.
Motorized roller conveyors: flexible curves for continuous and uninterrupted movement.
Modular box handling: customizable elevation and movement based on the number of production lines, ensuring optimal workflow management.
High-capacity pallet storage for efficient pallet management.
Motorized linear and rotating conveyors for seamless material handling.
Pallet elevator in the loading area for efficient pallet handling.
Four Delta 4DOF robots for fast and precise picking and placing of cartons/boxes.
Integrated safety barriers to ensure a secure working environment.
High-performance automatic stretch wrapper with a conveyor system for smooth and fast pallet output.
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